Monday, April 23, 2012

The Shale Gas Boom And Manufacturing


The shale gas boom has the optimists extremely excited:
Cheap domestic energy is also good news for the manufacturing sector. "The discovery and development of North America's shale resources has the potential to be the most remarkable source of economic growth and prosperity that any of us are likely to encounter in our lifetimes," U.S. Steel CEO John Surma told the Congressional Steel Caucus in a late March hearing. It's a virtuous cycle: More drilling requires more steel, and lower energy costs give U.S. steel producers a cost edge. This at a time when the Department of Energy reports that the energy intensity of U.S. steel companies is now among the lowest in the world.
In St. James Parish near Baton Rouge, ground was broken last year for a $3.4 billion steel plant being built by Nucor Steel (NUE), the first major facility built in the U.S. in decades. U.S. Steel is investing in a new facility in Lorain, Ohio, and V&M Star Steel (the North American subsidiary of the French pipemaker Vallourec) plans to spend $650 million on a small-diameter rolling mill in Youngstown, Ohio.
It's not just Big Steel that will benefit. Feedstock made from cheap natural gas is a boon for the petrochemical industry. Citing "the improved outlook for U.S. natural-gas supply from shale," Dow Chemical (DOW) says it will build an ethylene plant for startup in 2017. (Ethylene is used to make things like plastic bottles and toys.) Dow will also restart its ethylene plant near Hahnville, La. Shell, which is building a new petrochemical refinery in Pennsylvania, is also considering a $10 billion Louisiana plant to convert natural gas to diesel. "Low-cost natural gas is the elixir, the sweetness, the juice, the Viagra," says Don Logan, president of the Louisiana Oil and Gas Association. "What it's doing is changing the U.S. back into the industrial power of the day."
While it is really good news that the shale gas boom is leading to increased manufacturing investment in the United States, I think the optimists are getting ahead of themselves.  All the talk about natural gas power plants and over-the-road truck fleets overlooks the fact that we don't have any idea what the actual recoverable reserves are in these shale formations, or what the environmental impacts of fracking will be.  Projecting that we have a 100 year supply of natural gas, and then planning to use it for a large percentage of our electric generation and transportation fuel seems like a recipe for disaster in the medium to long term. For some reason, I get the feeling that this magazine cover will look ridiculous in about twenty years.

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